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Topic3/Design1

Designing mixed operation mode transformer,230V/115V, 10A in autotransformer and 230V/115V, 10A galvanic separated connection

Input parameters

Input Voltage 230V, +-10%, 50/60Hz, sine wave
  Wire Cu, round, single insulated
Output Nominal output voltage 115V, in autotransformer connection 115V, galvanic separated connection
  Nominal output current 10A, in autotransformer connection 10A, galvanic separated connection
  Wire Cu, round, single insulated
  Steel M19, alternate stacking, not annealed
Tube Type Single section
Design Insulation class B, max. operating temperature 120C,
  Ambient temperature 40C

Modifying the wire size from thermal point of view

Due to the fact that the program supports only the full load operation mode we need to compare the currents in both, full load and partial load operation mode (disconnected one of both 10A loads) and modify the wire size by hand in the segment Uoat-0.

In the full load operation mode the current Ix has amount of 0.348A (view 3. design page). If you disconnect the load of the galvanic separated winding the amount of the current Ix changes to 4.188A and the temperature rise from 60K to 112K (view design page 4)

Changing the wire size in the segment Uoat-0 from AWG 26 to AWG 20.5 the temperature rise can be set back to the amount of approx. 50K (view the last 2 design pages)

Modifying the wire size from thermal point of view

Design page 1

Input and Circuit

Design page 2

CORE/BOBBIN/STEEL/CASE

Design page 3

General Data

Design page 4

General Data

Design page 5

CORE/BOBBIN/STEEL/CASE

Design page 6

General Data